BLDC Motor Manufacturing Machines

All BLDC Motor Machines

Outer Stator Needle Winding Machine: Servo needle winder for external-rotor BLDC stators used in ceiling fans, hub motors and cooler fans.
Inner Stator Needle Winding Machine: Needle winder for inner-rotor stators with narrow slot openings, for appliance, pump and automotive motors.
Multi-Station BLDC Stator Winding Machine: Indexing table winder with 2 to 4 spindles that winds one set of stators while the operator loads the next.
Flyer Winding Machine: High-speed flyer winder for bobbin coils and segmented stator poles.
Segmented Stator Winding and Joining Machine: Winds individual stator segments or chain cores and rolls them into a finished ring.
Automatic Stator Winding Line: Fully automatic cell that feeds, winds, terminates and tests stators with a single operator.

Slot Insulation Paper Inserting Machine: Forms, cuts and inserts slot liner paper into every stator slot in one automatic cycle.
Wedge Inserting Machine: Closes wound slots with paper or plastic wedges to hold the coils in place.
Coil Lacing Machine: Ties end windings with lacing cord to keep coils compact and secure.
Lead Wire Stripping and Tinning Machine: Removes enamel from phase leads and tins them for soldering or crimping.
Stator Varnish Trickle Impregnation Machine: Heats, trickles resin and cures wound stators on a rotating carousel.
Stator Epoxy Powder Coating Machine: Coats stator slots and end faces with epoxy powder as insulation instead of paper.

Rotor Magnet Insertion Machine: Inserts permanent magnets into IPM rotor slots or places them on SPM rotor surfaces.
Magnet Bonding and Glue Dispensing Machine: Dispenses metered adhesive and places magnets in external-rotor cups and SPM rotors.
Shaft and Bearing Press-Fit Machine: Servo press that fits shafts into rotors and bearings onto shafts with force and position monitoring.
Outer Rotor and Hub Assembly Machine: Assembles the outer rotor, stator, bearings and covers of external-rotor fan and hub motors.
Rotor Dynamic Balancing Machine: Measures unbalance in two planes and guides or automates correction.

Rotor Magnetizer: Capacitor-discharge magnetizer with pole-matched fixtures for assembled rotors.
Hall Sensor PCB Soldering Machine: Automatic soldering of phase leads and Hall sensor boards on BLDC stators.
Magnetic Flux Measurement System: Maps the flux of every pole on a magnetised rotor and flags weak or reversed poles.

Stator Winding Tester: Tests resistance, insulation, hipot and surge on wound stators before assembly.
BLDC Motor End-of-Line Tester: Runs the finished motor and checks current, speed, power, direction and sensor signals.
Back-EMF and Cogging Torque Tester: Drives the motor and measures back-EMF waveform, constant and cogging torque.
Noise and Vibration Test Booth: Acoustic booth that checks motor noise and vibration against a golden reference.
Motor Housing Leak Testing Machine: Pressure-decay leak testing for sealed pump and outdoor motor housings.
Vision Inspection System: Camera inspection of windings, insulation paper, leads, magnets and labels.

BLDC Ceiling Fan Motor Assembly Line: Semi-automatic line from wound stator to tested, packed BLDC ceiling fan motor.
Fully Automatic BLDC Motor Assembly Line: Robot-served line for high-volume BLDC motors with full traceability.
Robotic Loading and Unloading Cell: Robot cell that tends winders, testers and presses so one operator can run several machines.
Laser Marking Machine for Motors: Fibre laser marking of serial numbers, logos and DataMatrix codes on housings, rotors and shafts.
Servo Screw Fastening Machine: Automatic screw feeding and servo tightening with torque and angle monitoring.